We put industrial-grade perception on the factory floor and make it answer for itself. Monolith guards the machine. Forge watches how the work is done. TesseRack checks what comes off the line. Same sensors, same edge stack, same deployment discipline — three different jobs, and three different levels of authority.
One platform cannot be a protective device and a quality inspector at the same time without the failures of one contaminating the trust in the other. So they are separate products, with separate authority, deployed separately — and that separation is deliberate.
Multi-sensor guarding for robot cells and automated lines. Watches the whole working volume in 3D, tells a person from a pallet, and will not let the machine restart while anyone is still inside.
Guards the point of operation and the person working at it. A hand crossing into the blade zone stops the machine; PPE, ergonomics, man-down and task sequence are judged and recorded alongside it, each with the evidence attached.
In-process verification of robot-palletized loads — tier height, pack lean, layout conformance and per-face overhang — measured while the fault is still correctable, before the stretch-wrap goes on.
The rule we design to internally, and the fastest way to route a requirement to the right platform.
If the risk is a person inside the working volume — walking into a robot cell, still inside when someone hits restart — it is Monolith. It guards the space around the machine and the conditions under which the machine may run at all.
If the risk is at the point of operation — a hand reaching into the blade, the press, the cutting head — it is Forge. It stops the machine on a breach, and judges PPE, posture and task sequence at the same time.
If it measures, counts or grades the product, it is TesseRack. It raises a quality flag or a reject so a fault is corrected upstream, not discovered at the customer — and it is the one platform here that never stops a machine.
Monolith and Forge are both protective: each can bring a machine to a stop, and each is scoped, tested and defended as a safety function in its own right. They are separate products because they answer different questions — Monolith asks who is in the cell, Forge asks what is at the tool — and a sensor placed to answer one of those well is rarely placed to answer the other.
TesseRack is the one that never stops anything. A quality reject and a safety stop must never be read as the same event: if a pallet-quality flag could look like a guarding failure, every nuisance reject would erode confidence in the thing that actually protects people — and an operator who stops trusting the guarding starts bypassing it. Bypassed guarding is the single most common root cause behind guarding-related fatalities.
One sensing stack underpins all three platforms. Each modality adds a dimension of certainty — we don't do redundancy, we do complementarity.
Wide-area visual surveillance with AI object detection. Identifies people, PPE compliance, forklift paths, and zone intrusions at 400 sq ft per unit. The baseline — every other sensor adds certainty on top.
Best for: Well-lit production lines, loading bays, perimeter fencing
Detects human body heat (37°C) regardless of lighting, smoke, or fog. Impossible to fool with camouflage or clothing. Also flags overheating machinery before failure — a dual-purpose safety asset.
Best for: Cold stores, chemical plants, night shift, fire-risk zones
Finds a person standing where every camera in the cell is blind — behind racking, behind stacked pallets, behind the machine itself. It reports presence only: no image and no identity, so it can be used in areas where cameras are not permitted. Unaffected by rain, steam, vapour, dust or total darkness.
Best for: Behind racking and stacked product, privacy-restricted areas, outdoor yards
Precision 2D and 3D zone mapping with safety-rated output. Defines hard exclusion zones around robot cells with millimetre accuracy. Designed for safety-critical stop functions.
Best for: Robot cells, automated lines, entry/exit gate control
Bidirectional communication with your existing control systems. When the AI detects a hazard, it writes directly to the PLC to trigger an autonomous E-stop. An autonomous stop, not just an alert — the difference between an alert and a prevention.
Best for: Any facility where alert speed < human reaction time
Multi-gas sensors monitor LEL and toxic gas concentrations in real time. Vibration sensors flag machine-health deterioration before failure — all feeding the same unified safety platform.
Best for: harsh and hazardous environments
| Scenario | Fixed Cam | PTZ Cam | Thermal | Presence | LiDAR | Gas Sensor | PLC Stop |
|---|---|---|---|---|---|---|---|
| Person in danger zone | ✓ | ✓ | ✓ | ✓ | ✓ | ✗ | ✓ |
| Smoke / low visibility | ✗ | ✗ | ✓ | ✓ | ✗ | ✓ | ✓ |
| Person behind racking | ✗ | ✗ | ✗ | ✓ | ✗ | ✗ | ✗ |
| Night / no lights | ✗ | ✗ | ✓ | ✓ | ✓ | ✗ | ✓ |
| GDPR / privacy zone | ✗ | ✗ | ✗ | ✓ | ✓ | ✗ | ✓ |
| Gas / explosive atmosphere | ✓ | ✓ | ✓ | ✓ | ✗ | ✓ | ✗ |
| Robot cell intrusion | ✓ | ✗ | ✗ | ✗ | ✓ | ✗ | ✓ |
| Worker collapsed (man-down) | ✓ | ✓ | ✓ | ✗ | ✓ | ✗ | ✓ |
First deployed on a live FMCG palletizing line, and now in active discussion across automotive, tyre and renewables manufacturing. The same sensing stack carries all three platforms into each of them — guarding the cell, watching the work, and checking what leaves the line.
Palletizer and robot-cell guarding on live FMCG lines — won't restart with a person inside, and recovers the needless stop-time blind sensors cause. Our first production deployment.
Press shops, weld cells and assembly robots. Whole-body presence detection with zero-occupancy restart for high-speed 6-axis cells, plus operator-zone monitoring on component lines.
Curing presses, tyre-building machines and material-handling robots — high-temperature areas where the thermal layer adds a second line of detection alongside vision.
Nacelle assembly, blade lines and heavy material handling. Multi-sensor guarding for large-format robot and crane cells where a person can fall outside one sensor's line of sight.
Forklift–pedestrian collision prevention, AGV/AMR zone management and loading-dock intrusion detection. Tracking across outdoor yards, night-shift ready.
Engineered to the principles of ISO 13849 / IEC 62061 safety functions — formal third-party certification is on our roadmap.
"A single CCTV system has eyes. Our full multi-sensor platform has eyes, ears, a nose, a sense of touch, and the ability to feel through walls. Each sensor isn't just an add-on — it's a new sense. And just like in nature, an organism with more senses survives better. Your safety system should be no different. With every additional sensor, the probability of missing a person in your danger zone drops by an order of magnitude. That's not marketing — that's Bayesian probability. And that's what stands between your workforce and a preventable fatality."
Tell us about your facility. We'll identify which platform fits the problem, size the sensor configuration, generate a full BOM, and walk you through the compliance picture — at no cost, no obligation.